Abstract: Industrial-scale garment production mainly includes garment structural plate making, fabric plate arranging, batch cutting, garment sewing, etc. The design of the garment structural plate making affects the subsequent processes. If the garment structural plate making is reasonable, the followed processes will be more accurate and smoother, and the product quality will perform better. The paper studies the process quality problems that are easy to occur in the production and manufacturing of ready to wear, making a breakthrough in the traditional garment structural plate making and the fabric plate arranging. By conducting an innovative design of front bodice plate making and fabric plate arranging, the new design method solves the quality problems such as the different height of the top fly, asymmetrical top fly, and the poor rework, etc., so as to improve the production efficiency, reduce the rework rate, improve bottleneck process and lower production cost, especially for special pattern fabric, which related sewing operation can improve nearly 40% efficiency.

Key words: top fly; structural plate making; innovative design